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Impact of crude distillation unit model accuracy on refinery production planning

Gang FU, Pedro A. Castillo CASTILLO, Vladimir MAHALEC

《工程管理前沿（英文）》 2018年 第5卷 第2期   页码 195-201 doi: 10.15302/J-FEM-2017052

摘要： In this work, we examine the impact of crude distillation unit (CDU) model errors on the results of refinery-wide optimization for production planning or feedstock selection. We compare the swing cut+ bias CDU model with a recently developed hybrid CDU model (Fu et al., 2016). The hybrid CDU model computes material and energy balances, as well as product true boiling point (TBP) curves and bulk properties (e.g., sulfur % and cetane index, and other properties). Product TBP curves are predicted with an average error of 0.5% against rigorous simulation curves. Case studies of optimal operation computed using a planning model that is based on the swing cut+ bias CDU model and using a planning model that incorporates the hybrid CDU model are presented. Our results show that significant economic benefits can be obtained using accurate CDU models in refinery production planning.

关键词： impact of model accuracy on production planning     swing cut+ bias CDU model     hybrid CDU model     refinery feedstock selection optimization     optimization of refinery operation    

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Enterprise-wide optimization of integrated planning and scheduling for refinery-petrochemical complex

《化学科学与工程前沿（英文）》 2023年 第17卷 第10期   页码 1516-1532 doi: 10.1007/s11705-022-2283-7

摘要： This paper focuses on the integrated problem of long-term planning and short-term scheduling in a large-scale refinery-petrochemical complex, and considers the overall manufacturing process from the upstream refinery to the downstream petrochemical site. Different time scales are incorporated from the planning and scheduling subproblems. At the end of each discrete time period, additional constraints are imposed to ensure material balance between different time scales. Discrete time representation is applied to the planning subproblem, while continuous time is applied to the scheduling of ethylene cracking and polymerization processes in the petrochemical site. An enterprise-wide mathematical model is formulated through mixed integer nonlinear programming. To solve the problem efficiently, a heuristic algorithm combined with a convolutional neural network (CNN), is proposed. Binary variables are used as the CNN input, leading to the integration of a data-driven approach and classical optimization by which a heuristic algorithm is established. The results do not only illustrate the detailed operations in a refinery and petrochemical complex under planning and scheduling, but also confirm the high efficiency of the proposed algorithm for solving large-scale problems.

关键词： planning     scheduling     refinery-petrochemical     convolutional neural network     heuristic algorithm    

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Multiple input self-organizing-map ResNet model for optimization of petroleum refinery conversion units

《化学科学与工程前沿（英文）》 2023年 第17卷 第6期   页码 759-771 doi: 10.1007/s11705-022-2269-5

摘要： This work introduces a deep-learning network, i.e., multi-input self-organizing-map ResNet (MISR), for modeling refining units comprised of two reactors and a separation train. The model is comprised of self-organizing-map and the neural network parts. The self-organizing-map part maps the input data into multiple two-dimensional planes and sends them to the neural network part. In the neural network part, residual blocks enhance the convergence and accuracy, ensuring that the structure will not be overfitted easily. Development of the MISR model of hydrocracking unit also benefits from the utilization of prior knowledge of the importance of the input variables for predicting properties of the products. The results show that the proposed MISR structure predicts more accurately the product yields and properties than the previously introduced self-organizing-map convolutional neural network model, thus leading to more accurate optimization of the hydrocracker operation. Moreover, the MISR model has smoother error convergence than the previous model. Optimal operating conditions have been determined via multi-round-particle-swarm and differential evolution algorithms. Numerical experiments show that the MISR model is suitable for modeling nonlinear conversion units which are often encountered in refining and petrochemical plants.

关键词： hydrocracking     convolutional neural networks     self-organizing map     deep learning     data-driven optimization    

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Lessons learned from developing and implementing refinery production scheduling technologies

Marcel JOLY, Mario Y. MIYAKE

《工程管理前沿（英文）》 2017年 第4卷 第3期   页码 325-337 doi: 10.15302/J-FEM-2017033

摘要： An increasing number of novel and highly specialized computer-aided decision-making technologies for short-term production scheduling in oil refineries has emerged and evolved over the past two decades, thereby encouraging refiners to permanently rethink the way the refining business is operated and managed. In this report, we discuss the key lessons learned from one of the pioneering, yet daring, enterprise-wide programs entirely implemented in an energy company devoted to developing and implementing an advanced refinery production scheduling (RPS) technology, i.e., the RPS system of Petrobras. Apart from mathematical and information technology issues, the long-term sustainability of a successful RPS project is, we argue, the outcome of a virtuous cycle grounded on permanent actions devoted to improving technical education inside the organization, reinspecting organizational cultures and operational paradigms, and developing working processes.

关键词： automation     decision making     oil refinery     optimization     production scheduling    

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Refinery production scheduling toward Industry 4.0

Marcel JOLY, Darci ODLOAK, Mario Y. MIYAKE, Brenno C. MENEZES, Jeffrey D. KELLY

《工程管理前沿（英文）》 2018年 第5卷 第2期   页码 202-213 doi: 10.15302/J-FEM-2017024

摘要： Understanding the holistic relationship between refinery production scheduling (RPS) and the cyber-physical production environment with smart scheduling is a new question posed in the study of process systems engineering. Here, we discuss state-of-the-art RSPs in the crude-oil refining field and present examples that illustrate how smart scheduling can impact operations in the high-performing chemical process industry. We conclude that, more than any traditional off-the-shelf RPS solution available today, flexible and integrative specialized modeling platforms will be increasingly necessary to perform decentralized and collaborative optimizations, since they are the technological alternatives closer to the advanced manufacturing philosophy.

关键词： cyber-physical systems     optimization     petrochemical industry     scheduling     smart manufacturing    

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扩大乙烯装置原料来源的思考与实践

曹湘洪

《中国工程科学》 2001年 第3卷 第5期   页码 35-43

摘要：

从烃类原料裂解制乙烯的裂解性能和烃类馏份馏程及组成相关研究结果出发，提出了与世界乙烯原料轻质化的大趋势不同的扩大乙烯原料来源的思路：大庆原油的重馏份油即常三、减一线油和减二、减三线油酮苯脱蜡副产的蜡下油可以作乙烯原料。总结了该原料性能测试、模拟裂解炉评价及工业装置上应用的结果，证明该原料裂解时有较高的乙烯收率，也能保证裂解炉较长的运行周期，有明显的经济效益。

关键词： 乙烯     原料     来源    

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Facile strategy for carbon foam fabrication with lignin as sole feedstock and its applications

《化学科学与工程前沿（英文）》 2023年 第17卷 第8期   页码 1051-1064 doi: 10.1007/s11705-022-2248-x

摘要： This research is a follow-up to our recent discovery of a facile strategy for directly converting lignin powder into carbon foam. In this work, we report that the thermal pretreatment parameters in air can remarkably influence the formation and properties of the derived carbon foam. Thermal pretreatment parameters (heating rate, temperature, and residence time) were systematically investigated and a conversion mechanism into carbon foam was proposed. During the thermal pretreatment, relatively low temperatures, low heating rates, and short residence time hindered the formation of smooth and well-connected structures in the carbon foam. The overall product yields were similar regardless of the thermal pretreatment conditions. The densities of the different carbon foams ranged 0.27–0.83 g∙cm−3. The carbon foams with the highest compressive strengths (> 10 MPa) were KLPC280-2-5, KLPC300-0-5, and KLPC300-2-2.5. KLPC280-2-5 exhibited a high iodine sorption value (182 mg∙g−1). KLPC300-2-5 exhibited a specific capacitance of 158 F∙g−1 at a current density of 0.05 A∙g−1. The maximum evaporation rates in the solar vapor generation experiments were 1.05 and 1.38 kg∙m−2∙h−1 under 100 and 150 mW∙cm−2 irradiation, respectively. The good performances are attributed to the robust, porous, and continuous structure.

关键词： lignin     carbon foam     thermal pretreatment     solar vapor generation    

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普光气田钻井井身结构优化设计及管材优选技术

王春江,杨玉坤

《中国工程科学》 2010年 第12卷 第10期   页码 39-43

摘要：

普光气田是我国迄今发现的最大的高酸性整装气田，但由于其地质环境异常复杂，目的层深且存在“斜、塌、喷、漏、硬、毒”等世界级工程技术难题，钻井难度大且风险高。分析了普光气田复杂的地质特点，提出了井身结构优化设计和管材优选思路。根据开发认识的加深及要求论述了4种相应井身结构优化方案，介绍了应用效果并作了相应分析。通过井身结构优化设计实现了用尽可能少的套管程序封隔地层的必封点，提供尽可能大的完井井眼，以保证固井质量和满足高产需求，从而最终实现安全、经济的开发目的。

关键词： 普光气田     钻井     井身结构     优化设计     管材优选    

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Heat Integration retrofit analysis—an oil refinery case study by Retrofit Tracing Grid Diagram

Andreja NEMET, Jiří Jaromír KLEMEŠ, Petar Sabev VARBANOV, Valter MANTELLI

《化学科学与工程前沿（英文）》 2015年 第9卷 第2期   页码 163-182 doi: 10.1007/s11705-015-1520-8

摘要： Heat Integration has been established over the last decades as a proven chemical engineering methodology. Two design implementations are often used in the industry: grassroots and retrofit. Although various methods have been developed for retrofit, it still needs more development to ensure simultaneously thermodynamic feasibility and economic viability. In this paper, a novel graphical approach has been developed to facilitate the understanding of the current situation and scope of improvement. The Retrofit Tracing Grid Diagram presents all streams and heat exchangers in temperature scale and the heat exchangers are clearly separated from each other, enabling clear visualisation of the current state. The tool incorporates the previously developed Cross-Pinch Analysis as well as path approach for retrofit. Additionally, the non-vertical heat transfer can be evaluated. The application of the developed tool has been validated on an oil refinery case study. The applicability of the tool is evident as it can reveal additional options for modification that none of the previous methods considered.

关键词： Heat Integration     retrofit     Pinch Analysis     thermodynamic approach     oil refinery    

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Microbial community dynamics at high organic loading rates revealed by pyrosequencing during sugar refinery

Liguo Zhang, Qiaoying Ban, Jianzheng Li

《环境科学与工程前沿（英文）》 2018年 第12卷 第4期 doi: 10.1007/s11783-018-1045-8

摘要：

High strength sugar refinery wastewater was treated in a mesophilic UASB.

Pyrosequencing reveals microbial community succession with OLR increase.

Diversity of microbial communities in OLR12 is much higher than those in OLR36 and OLR54.0 kgCOD/(kg VSS·d).

Fermentative bacteria could deal with increasing OLR through the increase of microbial diversity and quantity.

Hydrogen-producing acotogens and methanogens mainly coped with high OLR shocks by increasing the quantity of community

关键词： Upflow anaerobic sludge blanket     Sugar refinery wastewater     Organic loading rate     Pyrosequencing     Microbial community structure    

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多阶段系统多目标优化的模糊优选动态规划方法及应用

熊德琪,殷佩海

《中国工程科学》 2000年 第2卷 第9期   页码 65-69

摘要：

在模糊权距离和隶属度概念的基础上，根据多阶段系统前后阶段联系特点，将模糊优选理论与动态规划原理有机地结合起来，提出能够有效地寻求多阶段多目标优化问题的最优均衡策略的模糊优选动态规划技术，为求解多目标多阶段系统的优化决策问题提供了新路。最后例举一个多级反应器系统最优控制的应用算例。

关键词： 多阶段     多目标优化     模糊优选     动态规划     隶属度    

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speciation, leachability and bioaccessibility of Cu and Zn in animal manure-derived biochar: effect of feedstock

Qi Lin, Xin Xu, Lihua, Wang, Qian Chen, Jing Fang, Xiaodong Shen, Liping Lou, Guangming Tian

《环境科学与工程前沿（英文）》 2017年 第11卷 第3期 doi: 10.1007/s11783-017-0924-8

摘要： Biochars derived from animal manures may accumulate potentially toxic metals and cause a potential risk to ecosystem. The synchrotron-based X-ray spectroscopy, sequential fractionation schemes, bioaccessibility extraction and leaching procedure were performed on poultry and swine manure-derived biochars (denoted PB and SB, respectively) to evaluate the variance of speciation and activity of Cu and Zn as affected by the feedstock and pyrolysis temperature. The results showed that Cu speciation was dependent on the feedstock with Cu-citrate-like in swine manure and species resembling Cu-glutathione and CuO in poultry manure. Pyrolyzed products, however, had similar Cu speciation mainly with species resembling Cu-citrate, CuO and CuS/Cu S. Organic bound Zn and Zn (PO ) -like species were dominant in both feedstock and biochars. Both Cu and Zn leaching with synthetic precipitation leaching procedure (SPLP) and toxicity characteristic leaching procedure (TCLP) decreased greatly with the rise of pyrolysis temperature, which were consistent with the sequential extraction results that pyrolysis converted Cu and Zn into less labile phases such as organic/sulfide and residual fractions. The potential bioaccessibility of Zn decreased for both the PB and SB, closely depending on the content of non-residual Zn. The bioaccessibility of Cu, however, increased for the SB prepared at 300°C–700°C, probably due to the increased proportion of CuO. Concerning the results of sequential fractionation schemes, bioaccessibility extraction and leaching procedure, pyrolysis at 500°C was suggested as means of reducing Cu/Zn lability and poultry manure was more suitable for pyrolysis treatment.

关键词： Animal manure     Biochar     Metals     Molecular species     Pyrolysis    

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Review on ranking and selection: A new perspective

L. Jeff HONG, Weiwei FAN, Jun LUO

《工程管理前沿（英文）》 2021年 第8卷 第3期   页码 321-343 doi: 10.1007/s42524-021-0152-6

摘要： In this paper, we briefly review the development of ranking and selection (R&S) in the past 70 years, especially the theoretical achievements and practical applications in the past 20 years. Different from the frequentist and Bayesian classifications adopted by Kim and Nelson (2006b) and Chick (2006) in their review articles, we categorize existing R&S procedures into fixed-precision and fixed-budget procedures, as in Hunter and Nelson (2017). We show that these two categories of procedures essentially differ in the underlying methodological formulations, i.e., they are built on hypothesis testing and dynamic programming, respectively. In light of this variation, we review in detail some well-known procedures in the literature and show how they fit into these two formulations. In addition, we discuss the use of R&S procedures in solving various practical problems and propose what we think are the important research questions in the field.

关键词： ranking and selection     hypothesis testing     dynamic programming     simulation    

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孔庄煤矿集中降温方案的选择与优化

吴继忠,刘祥来,姚向东,王建军

《中国工程科学》 2011年 第13卷 第11期   页码 59-67

摘要：

从孔庄煤矿井筒布置和矿井生产条件出发，先后总结、分析了片冰降温系统、热-电-乙二醇降温系统、井下低温水排热的井下集中降温系统（HEMS）和真空制冰降温系统。从集中降温方案效果、投资、降温系统运行稳定性、井筒输冷管路安装、矿井制冷水质、井下制冷排热等方面综合考虑，适合孔庄煤矿特点的集中降温途径只能是真空制冰降温方案，为矿井三期改扩建工程按期投产、验收创造了条件。同时，该降温工程的实施必将填补我国在矿井集中降温领域的一项技术空白，并在制冰技术、输冰管道、输冰工艺、压风冷却、井下融冰工艺、制冰节能技术上取得突破

关键词： 煤矿     热害治理     集中降温系统     真空制冰     方案选择     优化    

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Control mode selection for modal control of long-span arch bridge

Zhengying LI, Zhengliang LI,

《结构与土木工程前沿（英文）》 2009年 第3卷 第4期   页码 401-406 doi: 10.1007/s11709-009-0052-z

摘要： For seismic control of arch bridge, a model reduction of long-span arch bridge was implemented based on modal analysis. As for the critical mode selection, an approach based on the maximum modal displacement was presented. This approach takes into consideration the effect of external seismic excitation and is more reasonable than only considering dynamic bridge characteristics based on a modal contribution ratio. The time domain and frequency domain analysis method were used to verify the simplified model of the Nimu arch bridge in Tibet as an example. The numerical results show that the method of maximal modal displacement better analyze long-span arch bridge when multisupport seismic excitation must be considered. The reduced-order system also is more in line with the performance of the original model.

关键词： selection     reduced-order     excitation     long-span     simplified    

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标题 作者 时间 类型 操作

Impact of crude distillation unit model accuracy on refinery production planning

Gang FU, Pedro A. Castillo CASTILLO, Vladimir MAHALEC

期刊论文

Enterprise-wide optimization of integrated planning and scheduling for refinery-petrochemical complex

期刊论文

Multiple input self-organizing-map ResNet model for optimization of petroleum refinery conversion units

期刊论文

Lessons learned from developing and implementing refinery production scheduling technologies

Marcel JOLY, Mario Y. MIYAKE

期刊论文

Refinery production scheduling toward Industry 4.0

Marcel JOLY, Darci ODLOAK, Mario Y. MIYAKE, Brenno C. MENEZES, Jeffrey D. KELLY

期刊论文

扩大乙烯装置原料来源的思考与实践

曹湘洪

期刊论文

Facile strategy for carbon foam fabrication with lignin as sole feedstock and its applications

期刊论文

普光气田钻井井身结构优化设计及管材优选技术

王春江,杨玉坤

期刊论文

Heat Integration retrofit analysis—an oil refinery case study by Retrofit Tracing Grid Diagram

Andreja NEMET, Jiří Jaromír KLEMEŠ, Petar Sabev VARBANOV, Valter MANTELLI

期刊论文

Microbial community dynamics at high organic loading rates revealed by pyrosequencing during sugar refinery

Liguo Zhang, Qiaoying Ban, Jianzheng Li

期刊论文

多阶段系统多目标优化的模糊优选动态规划方法及应用

熊德琪,殷佩海

期刊论文

speciation, leachability and bioaccessibility of Cu and Zn in animal manure-derived biochar: effect of feedstock

Qi Lin, Xin Xu, Lihua, Wang, Qian Chen, Jing Fang, Xiaodong Shen, Liping Lou, Guangming Tian

期刊论文

Review on ranking and selection: A new perspective

L. Jeff HONG, Weiwei FAN, Jun LUO

期刊论文

孔庄煤矿集中降温方案的选择与优化

吴继忠,刘祥来,姚向东,王建军

期刊论文

Control mode selection for modal control of long-span arch bridge

Zhengying LI, Zhengliang LI,

期刊论文